3.2 KiB
3.2 KiB
Standard Operating Procedure: Corrective and Preventive Action (CAPA)
| Document ID | SOP-002 |
|---|---|
| Title | Corrective and Preventive Action |
| Revision | 1.0 |
| Effective Date | [DATE] |
| Author | [AUTHOR] |
| Approved By | [APPROVER] |
| Department | Quality Assurance |
1. Purpose
To establish a systematic process for identifying, investigating, correcting, and preventing nonconformities and potential nonconformities.
2. Scope
This procedure applies to:
- Product and process nonconformities
- Customer complaints
- Audit findings
- Process deviations
- Potential nonconformities identified through risk analysis
3. Definitions
| Term | Definition |
|---|---|
| Corrective Action | Action to eliminate the cause of a detected nonconformity |
| Preventive Action | Action to eliminate the cause of a potential nonconformity |
| Root Cause | Fundamental reason for a nonconformity |
| Effectiveness Check | Verification that implemented actions achieved desired results |
4. Responsibilities
4.1 CAPA Owner
- Investigates the issue
- Identifies root cause
- Develops and implements corrective/preventive actions
- Verifies effectiveness
4.2 Quality Assurance
- Manages CAPA system
- Assigns CAPA numbers
- Tracks CAPA status
- Reviews and approves CAPAs
- Reports CAPA metrics to management
4.3 Management
- Provides resources for CAPA implementation
- Reviews CAPA trends
- Ensures timely closure
5. Procedure
5.1 CAPA Initiation
- Identify nonconformity or potential nonconformity
- Document issue on CAPA Form (FRM-003)
- Classify severity and priority
- Assign CAPA owner
5.2 Investigation
- Gather relevant data and evidence
- Interview personnel involved
- Review related documents and records
- Use appropriate investigation tools:
- 5 Whys
- Fishbone Diagram
- Failure Mode Analysis
5.3 Root Cause Analysis
- Identify potential root causes
- Verify root cause through evidence
- Document root cause determination
- Consider systemic implications
5.4 Action Development
- Develop corrective/preventive actions
- Assign responsibilities and due dates
- Assess actions for:
- Appropriateness to problem severity
- Impact on other processes
- Resource requirements
5.5 Implementation
- Execute approved actions
- Document implementation evidence
- Update affected documents/processes
- Provide training as needed
5.6 Effectiveness Verification
- Define effectiveness criteria
- Allow sufficient time for actions to take effect
- Collect and analyze data
- Document verification results
- If ineffective, reopen CAPA for further action
5.7 Closure
- Review all CAPA documentation
- Verify all actions completed
- Confirm effectiveness verified
- Obtain approval for closure
6. CAPA Metrics
Quality Assurance shall track and report:
- Number of open CAPAs
- CAPA aging
- On-time closure rate
- Effectiveness rate
- CAPAs by category/source
7. Related Documents
- FRM-003 CAPA Form
- SOP-003 Nonconforming Product Control
- SOP-004 Customer Complaints
Revision History
| Rev | Date | Description | Author |
|---|---|---|---|
| 1.0 | [DATE] | Initial release | [AUTHOR] |